Reviews of Belt Sanders

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Top Belt Sander Reviews by Type and Size

Anyone who’s worked on tough home improvement projects in the past knows there isn’t a one-size-fits-all belt sander that will work for every job you have. Hand-held belt sanders are the most common and typically the cheapest type of belt sander. Hand-held sanders require patience, focus, and strength when using because they need to be held and stabilized in order to be controlled. There are also stationary sanders that are larger and more complex but get the job done fast.

Types of Belt Sanders

There are many variations to choose from — ones that vary by size and by type — that will fit the job you need. We’ll mull over the differences below.

Hand Held Belt Sanders – Makita 9903 8.8 Amp 3 X 21 Inch Variable Speed Belt Sander

Handheld belt sanders range in size but are large enough to complete any normal home repair project. Across the board, handhelds have many of the same characteristics, including front and rear handles, a motor and sanding belt, and a component to collect dust.

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As mentioned before, we highly recommend the Makita 9903 8.8 Amp 3 X 21 Inch Variable Speed Belt Sander. It’s a good size unit but with a low profile design allowing it to sand flush to a wall with the nose and side of the sander. The handles are comfortable and the nearly 17 lb power cord gives you ample space to work. The dust collector works like a charm, keeping the area generally dust free.

5Click Here for Pricing and Reviews on Makita 9903 8.8 Amp 3-Inch-by-21-Inch Variable Speed Belt Sander

Weighing about 9.5 lbs, it’s not going to be too overly taxing and will work well on wood panels, cabinets, furniture, closets and more. Makita is a well-known brand and they continue to improve on their inventory and give you different options to choose from. For the full review of the Makita 9903, click here. Do you like Makita brand tools but want a different size sander? Check out a preview of two 4 X 24 inch belt sanders by Makita.

Find Out More about Makita’s new 3 X 24 Inch Variable-Speed Belt Sander

*** If you’re looking for a handheld for those tough-to-reach areas, opt for the Proxxon 38536 Belt Sander. It’s a small, compact unit weighing under 2 lbs, coming with two 80 grit and two 180 grit sanding belts. It’s variable speed and ideal for sculpting or modeling, grinding or enlarging small openings, or polishing flat surfaces.

Click Here for Pricing and Reviews on Proxxon Belt Sander4


Stationary Benchtop Belt Sander – JET 708596K 6-Inch/9-Inch 3/4-Horsepower Open Stand Belt/Disc Sander

A stationary, or bench belt sander, commonly are associated with a work bench and is4.5 at its most powerful when the wood is brought to the tool. They are usually more expensive than the handheld models because they are bigger, bulkier, and meant for heavy-duty professional work. They are usually made with cast iron and used extensively by woodworkers who need to complete jobs fast, such as squaring edges on a a table surface.

The JET benchtop belt sander is a powerful beast, a belt and disc sander-in-one, complete with 3/4 HP, 110 volt motor for more than adequate power to both sanders. The strong motor is mounted on a heavy-duty base and the sizable cast iron table, measuring 7 1/2 x 12 inches, has preset stops at 90 and 45 degrees. It also has a single dust collection port that retains dust from both the belt and the disc. This flexible unit makes sanding projects easier, more accurate, and faster to help you move your day along.

Click Here for Pricing and Reviews on JET 708596K 6-Inch/9-Inch 3/4-Horsepower Open Stand Belt/Disc Sander

Belt and Disc Sander – Grizzly H6070 Belt and 5-Inch Disc Sander, 1 x 30-Inch

This disc belt sander is a #1 best seller in combination disc & belt sander categories on Amazon.com and for good reason. It has many outstanding features in a 1×30 inch belt sanders that makes it a great buy. Featuring a belt-and-disc sander-in-one makes this a top competitor in the market. It’s a good fit if you’re trying to perfect intricate parts with a 45 degree adjust-ability for increased flexibility. The removable belt platen and idler roller guard reinforce how easy contour sanding can be.

4.5Click Here for Pricing and Reviews on Grizzly H6070 Belt and 5-Inch Disc Sander, 1 x 30-Inch

This variable speed belt sander from Grizzly features a motor of ⅓ HP and the revolutions per minute equal 3450. This means that the sanding belt will spin the equivalent of 3450 each minute the belt sander is turned on and in use. For more detail, take a closer look at the Grizzly H6070 Belt Sander.


Wide Belt Sander – JET 629004K 16-32 Plus 16-Inch 1-1/2-Horsepower Open Stand Drum Sander

Have a project ahead of you containing some large pieces of stock? If so, it’s best not to take any chances with inferior wide belt sanders, instead opting for the JET 629004K Drum Belt Sander. It’ll sand materials as solid as 3 inches thick, as well as wood just 1/32 inches wide and won’t mangle it. Planers usually have a minimum length of a foot or more. The Jet drum sander is able to comfortably take on stock as short as 2 ¼ inches.

Click Here for Pricing and Reviews on JET 629004K 16-32 Plus 16-Inch 1-1/2-Horsepower Open Stand Drum Sander, 110-Volt 1 Phase4

You can sand stock as wide as 32 inches on the 16 inch drum in two passes. A camber adjustment helps avoid “witness marks” on wide boards when two passes are necessary. You’ll get two reliable motors – a 1-1/2 HP, 1 phase, 110-volt, 14 amp motor that spins the sanding drum at 1725 RPM. It’s a big investment and that’s why you’re given a 5 year warranty so you can sleep well at night.

1 X 30 Inch Belt Sander – Grizzly H6070 Belt and 5-Inch Disc Sander

If you’re looking for a 1 X 30 inch  belt sander, you could do a lot worse. This Grizzly H6070 in particular has many outstanding features in belt sander that makes it a great buy. Featuring a belt and disc sander-in-one makes this a top competitor in the market. It’s a perfect fit if you’re trying to perfect intricate parts with a 45 degree adjust-ability for increased flexibility. The removable belt platen and idler roller guard reinforce how easy 5contour sanding can be.

Click Here for Pricing and Reviews on Grizzly H6070 Belt and 5-Inch Disc Sander, 1 x 30-Inch

It comes with a 1/3 HP motor, 110 volt, single-phase, and 3450 RPM motor. It’s been widely reported in belt sander reviews that this Grizzly and other Grizzly sanders are worth the investment. You can read our full review of the Grizzly H6070 Belt Sander here.


1 X 42 Inch Belt Sander – Kalamazoo 1SM 1 X 42 Inch Belt Sander

This Kalamazoo 1 X 42 inch belt sander features a heavy duty 1/3 HP, single phase motor that delivers a speed of 1725 rpm for handling all your sanding needs. This 32 pound piece of equipment is heavy, but can be moved from one place to another, making portability a viable option. The Kalamazoo 1SM 1″ Belt Sander works excellently with metal, wood, plastics, and composites.5

Click Here for Pricing and Reviews on Kalamazoo 1SM 1 x 42 Belt Sander

We talk about this Kalamazoo sander as well as a comparable JET 1 X 42 belt and disc sander in our review of the top two 42 inches sanders here. Read on and pick the one that is best for your upcoming projects.


Knife Belt Sander – Grizzly G1015 Knife Belt Sander/ Buffer

Weighing nearly 110 lbs, this knife making belt sander is no joke and is as reliable as they come. The 2 X 72-76 inch belt is an ideal size for knife grinding and this tool continues to show signs for being a trusted friend for all woodworkers and metal workers. The Grizzly G1015 has a strong 1 HP motor with a max speed of 1725 RPM and a max belt speed of 3600 FPM.

4Check Pricing and Reviews on Grizzly G1015 Knife Belt Sander/Buffer

For more information on this knife sander as well as a second Grizzly product we like as a potential substitute, check out this review of the top two 1 X 42 belt sanders available.

 

Small Belt Sander – PORTER-CABLE 371K 2 1/2 by 14-Inch Compact Belt Sander Kit

Compact belt sanders have their place when working in tight areas is a must. Enter the Porter-Cable 2 1/2 X 14 inch small sander to assist you with your needs. Built with a 120-volt, 5 Amp motor, you’ll find a surprisingly steady and powerful portable sander that is comfortable in your hand. Flexible enough to be configured up to perpendicular 90 degree angles is its forte, compliments of its flush side and miniature belt.

4Click Here for Pricing and Reviews on PORTER-CABLE 371K 2 1/2 by 14-Inch Compact Belt Sander Kit

It comes with the sander, a 80-grit sanding belt, removable auxiliary handle, and a carrying bag that accents its portability. It’s completely dust sealed and contains preventative recessed switches to avoid unintended turn-offs. Weighing just 9 lbs, this corded tool is wonderful when repairing floors, performing countertop installation, completing edge work and dealing with other tough woodworking projects.

 

Air Belt Sander – Astro Pneumatic 3036 Air Belt Sander 10mm by 330mm with 3-Piece Belts

This air belt sander has no qualms about getting into some pretty tight places and displaying its power on even the toughest hardwood around. With variable speed control, this unit comes with 3 different sanding grits (80 grit, 100 grit, and 120 grit). It has a non-slip handle to give you ultimate control, plus simple belt tension lever for adjustments. The size of the belt is 10mm x 330mm and the weight of the air sander is no more than 3 lbs.

4.5Click Here for Pricing and Reviews on Astro Pneumatic 3036 Air Belt Sander

 

Portable Belt Sander – Makita 9031 5 Amp 1-1/8-Inch by 21-Inch Variable Speed Belt Sander

For woodworkers and professionals on the move, this Makita 9031 variable speed belt sander packs a serious punch in a tool weighing under 5 lbs. The belt speed will vary from 656 to 3280 feet per minute for work for detailed carpentry and furniture work in confined spaces. It’s ideal for scribe work as well and can make a real difference between an average finish and excellent result.

5Click Here for Pricing and Reviews on Makita 9031 5 Amp 1-1/8-Inch by 21-Inch Variable Speed Belt Sander

This Makita portable sander has a 5 Amp motor with a thin belt and an exposed front pulley to achieve desired results in tough areas and on irregular shapes. The side handle is able to be placed in various positions to assist the operation. Contains a lock button to avoid accidental turn-offs. Due to its miniature size and light weight, it’s easily transportable for jobs at multiple locations.